Aerospace

Overview

ConductRF designs and manufactures high-performance RF cable assemblies that support the demanding requirements of military and commercial aerospace applications. Our role in the aerospace supply chain focuses on providing reliable interconnect solutions for RF systems in aircraft, UAVs, and related ground-based support environments.

While not engaged in full environmental qualification testing for flight-certified assemblies, ConductRF’s cables are built to meet or exceed the performance characteristics required for many aerospace subsystems—delivering consistent electrical integrity and mechanical reliability in mission-critical applications.

Typical Aerospace Use Cases

• Avionics Bay Interconnects – Short jumpers for instrumentation, control, and communication subsystems.
• SATCOM and Telemetry Links – Low-loss cables supporting antenna feed lines and data transfer.
• Radar and EW Support Systems – Semi-rigid and hand-formable assemblies for high-frequency signal paths.
• UAV and Payload Systems – Lightweight, flexible cable assemblies designed for compact integration.
• Ground Support and Test Equipment – RF jumpers and test leads used in aircraft and satellite verification setups.

(For space-rated or vacuum-qualified assemblies, ConductRF partners with specialized test houses and material suppliers.)

What ConductRF Provides

• Cable Types: Flexible, semi-flexible, semi-rigid, hand-formable, and ruggedized constructions.
• Materials Expertise: FEP, PTFE, and LSZH jackets; Nomex or Kevlar sleeving for abrasion and EMI protection.
• Connector Systems: SMA, TNC, SMPM, N-Type, and custom interface options to suit avionics requirements.
• Custom Builds: Tailored lengths, labeling, and phase-matched assemblies available to print.

Why Aerospace Engineers Choose ConductRF

• Proven Performance – Trusted by aerospace OEMs and Tier-1 suppliers for ground and airborne RF systems.
• Consistent Quality – ISO 9001:2015 certified production (AS-9100 pending 1st Qtr 2026) and 100% lot-tested assemblies (extreme environmental testing conducted via outside partners)
• U.S. Manufacturing – Built and tested at our Methuen, MA facility by IPC- and J-STD-trained technicians.
• Fast Turnaround – Standard prototypes and replacements often shipped within 5–10 business days.

Designed for Harsh Aerospace Environments

• Jacket materials including FEP, LSZH, PTFE, and radiation-resistant options
• Armoring, Nomex sleeves, and EMI/RFI shielding to protect against vibration, G-forces, and environmental stress

Extra Precision As Needed

• Phase-stable, low-loss designs for radar, SATCOM, telemetry, and payload data

Optimized for Space-Constrained Routing

• Semi-rigid, hand-formable, and flexible jumpers for tight avionics spaces
• Connector options include low-profile right angles, bulkhead mounts, and high-density D38999 and VITA 67 systems

Lifecycle and MRO Support

• Reverse engineering, re-termination, and repair for in-service aircraft
• Build-to-print manufacturing and rapid prototyping